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No DAM Extras…Like, Ever! |
Gray McQuarrie
The PCB Magazine - October 2012
metal finishing, scrap reduction, semiconductor manufacturing, supply chain |
 How we manage our scrap events
determines whether our business thrives or dies.
Consider a policy to start absolute-lot quantities,
which means, no extras, ever.
In the October 2012 issue of The PCB Magazine, Gray MacQuarrie, president of
Grayrock & Associates, uses ExtendSim to illustrate the option of restarting jobs
in which you start absolute-lot quantities—no
extras—even though this requires disciplined execution
and a tightly timed and reliable production
process. This option could make your operation
extremely profitable—if you can do it. Learn more.
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Little Things Have the Power to Break Big DAMs |
Gray McQuarrie
The PCB Magazine - September 2012
metal finishing, scrap reduction, semiconductor manufacturing, supply chain |
 Does it really make sense to roll
the dice with an important customer order, just
because of the inherent unreliability of your metal
finishing operation? If so, it may be time for you to
change the game—today.
In the October 2012 issue of The PCB Magazine, Gray MacQuarrie, president of
Grayrock & Associates, introduces an ExtendSim model that could be used to illustrate cost to a business when a
worst-case scenario happens and how you could best handle the situation with your customer. Learn more.
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Roadmap To Success: Your First Simulation Model |
Robin Clark (The QMT Group) and David Krahl (Imagine That Inc.)
Presented at the Winter Simulation Conference - December 2011
model building, selecting simulation software |
Success in your first simulation model is crucial for the overall prospects of a new simulation program. This paper outlines the building of your first simulation model with emphasis on the overall process and what it takes to be a successful model builder.
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ExtendSim Technology: Scenario Management |
Dave Krahl
Presented at the Winter Simulation Conference - December 2011
scenario management |
Simulation models are typically built to obtain an understanding of the system dynamics and compare alternatives. ExtendSim’s Scenario Manager provides an easy interface to evaluate different model configurations and explore the effects of model parameters. Scenario management provides for a systematic, controlled approach to the investigation of a system or process. Among other things, it can be used for problem solving ("what are the main factors contributing to the problem"), parameter design ("how well does the system/process perform given specified factors"), and robustness studies (what is the best configuration of factor values to maximize/minimize variations in response".) Thus it has a very broad application across all disciplines.
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Agent-Based Simulation of Discrete-Events Systems |
G. Allen Pugh
Indiana University Purdue University Fort Wayne
agent-based
modeling |
This paper explores two approaches to modeling manufacturing queueing systems: traditional discrete-event modeling and the agent-based approaches.
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Dynamic Security: An Agent-Based
Model for Airport Defense |
William E. Weiss, The
MITRE Corporation
Presented at the Winter
Simulation Conference 2008
airport security and operations, agent-based modeling,
homeland security |
The Department of Homeland Security (DHS) shifted the
focus of airport security in 2004 to incorporate the need to
continuously and rapidly adapt security to shifting threats.
MITRE is developing a Dynamic Security Airport Simulation
as part of a MITRE-sponsored research project in
which attacker and defense behavior in the airport environment
are modeled. The simulation accepts threat vectors
(path-weapon combinations) from other software or
the user and models the performance of the airport defense
against those threat vectors. The simulation includes
two intelligent agents: the attacker and the defense. These
agents model the behavior of those two entities; their logic
includes both decision making and learning.The
simulation includes two intelligent agents: the attacker
and the defense. These agents model the behavior of those
two entities; their logic includes both decision making and
learning.
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Development and implementation of integrated biomass
supply analysis and logistics model (IBSAL) |
Shahab Sokhansanja, Amit
Kumarc, and Anthony F. Turhollowa
Science Direct
October 2006
agricultural,
biomass, biorefinery, capacity planning, logistics, supply
chain |
This
paper describes the framework development of a dynamic integrated
biomass supply analysis and logistics model (IBSAL) to simulate
the collection, storage, and transport operations for supplying
agricultural biomass to a biorefinery. The model built in Extend
consists of time dependent events representing the working
rate of equipment and queues representing the capacity of storage
structures. Weather conditions including rain and snow influence
the moisture content and the dry matter loss of biomass through
the supply chain are included in the model.
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The Use of Simulation Modeling in Healthcare Planning |
Susan O'Hara, RN, MPH
(O'Hara HealthCare Consultants), Dave Krahl (Imagine
That Inc) and Mark Sullivan, AIA, NCARB (Mark Sullivan
Architects)
Winter Simulation Conference
2004
architecture,
healthcare, staffing allocation |
This
case study demonstrates the value of simulation modeling in
the healthcare architecture design of a new ambulatory surgery
unit. The simulation developed explores the relationship between
the number of operating rooms and recovery beds, the number
of cases and the phases of recovery, bed capacity, staffing,
and waiting room seat requirements as each affected the design.
Model results allowed time for variations in the design to
meet the client's needs before the project was built. Furthermore,
the simulation shows the positive outcome of combining the
experience of three professional disciplines: healthcare planning,
architecture, and simulation modeling for nurses, doctors and
patients of the new ambulatory surgery unit.
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Optimization Models for Biofuel Logistic
Systems |
Ilmars Dukulis, Gints
Birzietis, Daina Kanaska
Latvia University of Agriculture
7th International Scientific
Conference on Engineering for Rural Development
biofuel, logistics,
supply chain, systems engineering |
 Biofuels are transport fuels made from organic material. The
most common biofuels today are biodiesel (made from vegetable
oils) and bioethanol (made from sugar and starch crops). Research
is under way to commercialize “second-generation” production
techniques that can make biofuels from woody material, grasses,
and some additional types of waste. Biofuels have a unique
role to play in European energy policy. They are today the
only direct substitute for oil in transport that is available
on a significant scale.
This paper that was originally presented at the 7th
International Scientific Conference on Engineering for Rural
Development in May of 2008 in Jelgava, Latvia. It provides a short overview
of the strategies and action plans in production and use of
biofuels in Europe and Latvia. Then, existing solutions in the
improvement of biofuel logistic systems are analyzed as well
as ExtendSim as a tool for the modeling of biofuel supply chains.
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Simulation - An Enabling Technology
in Software Engineering |
Alan M. Christie
Software Engineering Institute
business,
call centers, security, software engineering |
This
paper aims to raise awareness about the usefulness and importance
of simulation in support of software engineering. Features
an Extend model that depicts a call-center type of process
for a computer security incident response team.
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Lindsay Olive Company Thrives on Simulation |
Food Online
March 24, 1999
capacity
planning, food manufacturing, making and packing, plant
capacity |
Case
study in which a simulation project manager wanted to determine
current plant capacity and be able to test the effects of various
changes. This
article discusses models that examined the balance between
the "making"
and "packing" systems during an annual production
cycle.
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Simulation: Operations Excellence Tool in Lean Manufacturing |
Jim Curry
OpStat Group, Inc.
Presented at APICS
May 2006
capacity
planning, lean manufacturing |
Simulation:
Operations Excellence Tool in Lean Manufacturing is a
good overview paper on the use of ExtendSim in lean manufacturing.
Defines simulation and highlights a few areas where it can
be most valuable.
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Combining Simulation with RTN Optimization for Multi-product
Chemical Processes |
Scott J Bury, Naoko Akiya,
and Jeff Ferrio (Dow Chemical Company)
Presented at the Winter
Simulation Conference 2004
chemical
processing, resources, scheduling |
This
case study presents multi-product batch optimal scheduling
using Resource-Task Networks (RTN). This combined approach
of discrete event simulation and deterministic optimization
has provided rapid improvements in the scheduling technology.
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NCW End-To-End (NETE) Model For Future C2 Architecture
Assessments |
Jim Walsh, Jeff Roberts,
and Wayne Thompson from SPARTA, Inc.
2005 International Command and Control Research and Technology
Symposium
The Future of Command and Control
March 15, 2005
communications,
government, military, resource management |
 In NCW
End-To-End (NETE) Model For Future C2 Architecture Assessments,
NETE -- a Net-Centric Warfare (NCW) End-to-End model is discussed.
NETE is a medium fidelity constructive simulation of the
Global Information Grid (GIG) infrastructure, Service networks,
and their integrated operations in support of definable mission
areas. The NETE model provides a means to assess the ability
of a defined network to support a concept of operations with
resource management to allow the assessment of latencies
under varying loads. SPARTA has established this model across
their corporate communications infrastructure;
populating databases with hundreds of gigabytes of data,
simulating user loads using distributed simulations
to drive loading, and emulating sensor feeds while
viewing geometries and sensor propagation.NETE also calculates
the impact of network ‘jitter’
on mission timelines.
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Simulation Streamlines Production, Shaves Cost |
US Tech Interactive
March 1999
communications,
cost analysis, inventory control, manufacturing |
Simulation
Streamlines Production, Shaves Cost describes a digital
wireless communications products and technologies manufacturer
that streamlines its equipment manufacturing processes and
improves inventory control, generating significant cost savings,
with simulation.
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Using Design of Experiments, Sensitivity
Analysis, and Hybrid Simulation to Evaluate Changes to
a Software Development Process: A Case Study |
Wayne Wakeland,
Systems Science Ph.D. Program & David Raffo,
School of Business Administration, Portland State University; and
Robert H. Martin,
Software Management Consulting
ProSim Conference 2003
design of
experiments, sensitivity analysis, hybrid simulation |
 This paper applies DOE and broad range sensitivity analysis
to a Hybrid System Dynamics and discrete event simulation model
of a software development process. DOE is used to analyze the
interaction effects, such as the degree to which the impact
of the process change depends on worker motivation, schedule
pressure and other project environmental variables. The sensitivity
of the model to parameter changes over a broad range of plausible
values is used to analyze the nonlinear aspects of the model.
The end result is a deeper insight into the conditions under
which the process change will succeed and improved recommendations
for process change design and implementation.
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Computer Simulation Modeling
for Recreation Management: A Study on Carriage Road Use
in Acadia National Park, Maine, USA |
Benjamin Wang, Robert
E. Manning
Environmental Management
January 1999
capacity planning,
environmental, national parks,predictability, recreation
management |
Computer
Simulation Modeling for Recreation Management: A Study on
Carriage Road Use in Acadia National Park, Maine, USA details
the use of computer simulation as a tool for describing visitor
travel on the carriage roads of Acadia National Park, Maine,
USA. The findings of this study suggest that computer simulation
is useful for estimating current carrying capacity conditions,
predicting future conditions, and guiding related research.
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Green Energetics |
The Strategic Environmental
Research and Development Program
August 2000
environmental,
government, military |
An
energetic materials environmental study was completed with
participation from NASA, the Environmental Protection Agency,
and others to define the environmental impact of energetic
materials. The Extend model developed for this
project helped to identify eleven areas for which The Strategic
Environmental Research and Development Program (SERDP) might
consider promoting future research and development work, plus
the model calculated the propellant cost for each manufacturing
activity.
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Low Impact Feasibility Evaluation (LIFE™) Model -
Iinteractive Tool For Designing Low Impact Developments |
Proceedings of the Water Environment FederationWatershed 2004
environmental,feasibiilty
studies, government, land usage, stormwater treatment |
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Potential Effects of Long-Lead Hydrologic Predictability
on Missouri River Main-Stem Reservoirs |
Edwin P. Maurer, Dept.
of Civil Engineering, Santa Clara University, Santa Clara,
CA &
Dennis P. Lettenmaier, Dept. of Civil and Environmental
Engineering, University of Washington, Seattle, WA
Journal of Climate 2004 - Issue 17, Volume 2
environmental,
flow analysis, hydropower, reservoir analysis |
 Using
Extend, the
authors constructed a system model, MOSIM, that uses the
physical reservoir data and minimum releases for hydropower
and environmental constraints from a long-term study of the
Missouri River basin. The value was based on the hydropower
generated by the main-stem dams for a simulated period of 1898–1996
using MOSIM. Simulated forecasted flows were generated to represent
the levels of predictability that had been determined in a
previous study. The results demonstrate that use of climate
forecast information along with better definition of the basin
moisture states can improve runoff predictions with modest
economic value that, in general, will increase as the size
of the reservoir system decreases.
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Facility Design: Simulation
Methodology for Facility Design
How simulation software
can be used effectively as a capacity planning and design
tool. |
Jim Curry, OpStat
Group, Inc.
BioPharm International
Jun 1, 2007
biotechnology, capacity
planning, facility design
|
 Designing
a new biological facility or planning the expansion of an existing
one requires evaluation of several parameters related to product
characteristics, equipment capability, and facility capacity.
Decisions made at the design stages are critical to the validation
plan and the ongoing operation if it is a commercial facility.
Whether the facility will provide the needed future capacity
is one of the critical questions requiring a credible answer.
This article describes a methodology that uses Extend simulation
software as a capacity planning and design tool.
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Simulating a Production Facility
with an Automated Transport System |
Westinghouse Savannah
River Company
April 13, 2004
capacity
and throughput analysis, facility design, transortation |
The
Westinghouse Savannah River Company successfully created an
Extend model that assessed material
throughput and validated the equipment list for the conceptual
design of a manufacturing facility. Generic powerful autonomous
blocks were developed that can automatically read and write
to multiple tables; automatically adjust the manufacturing
process based upon the characteristics of the item received;
and can be rapidly reconfigured to investigate alternate process
characteristics, changes in the number, type, and or location
of the workstations; and the characteristics of the transport
system. Preliminary calculations were completed that favorably
compare with the original throughput model.
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Resource Optimization by Simulation
Technique in Food Logistics |
É. Hajnal and
G. Kollár, Corvinus
University of Budapest; G. Almásy, University of Veszprém;
K. Kollár-Hunek, Budapest University of Technology
and Economics
May 15, 2007
food manufacturing, logistics, process engineering,
pollution control |
Any
activity that receives inputs and convert them to outputs can
be considered a process.
So,
essentially, similar equations are used in the theory
of chemical, biochemical, nuclear, mechanical, and other types
of process engineering modeling. This particular research group
set out identify the processes, network of processes, process
variables and process equations in food logistics. This paper
introduces how process building, simulation run, and optimization
can be carried out in a Food
Distribution Centre with a message-based discrete event simulation
software (ExtendSim). Simulation usage as a decision supporting
tool in the hand of company management is introduced as well
as the affect of wrong decisions on the extent
of air pollution coming out from cooling vehicle.
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Use of Simulation Models to Study the Dynamics of Perishable Produce Recall due to Non-Conformity through the Supply Chain |
Patrizia Busato and Remigio Berruto,
DEIAFA – University of Turin
3rd International European Forum on System Dynamics and Innovation in Food Networks
February 16-20, 2009
dynamic simulation, food manufacturing, logistics, supply chain, traceability |
The supply chain for fresh produce consists of many links: producer/grower, warehouse,
packing center, distribution center, retailers, and finally the consumer. Each of these is a system in
itself, interacting with the other components of the supply chain.
Due to requirements of produce storage, the processing plant, and saving in the
traceability process, often small size lots are merged together to form a large size lot at some
point in the supply chain. This larger lot size could imply higher risk for the consumers in case of
recall of the produce and much higher recall time and cost for the supply chain.
When a non-conformity occurs, the time to recall the produce depends on many factors: lot size,
lead time for information spreading from link to link, product transit time among links, product
storage procedures and times, and the point in the supply chain where the problem occurred. Using ExtendSim, the authors built a model to
study different scenarios for a recall procedure.
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Virtual Engineering's New Frontier |
Kevin T. Higgins
Food Engineering Magazine
July 2001
food & beverage manufacturing,
packaging lines, workflow |
Packages
that accurately emulate the hybrid processes that characterize
food and beverage manufacturing are making simulation more
than just a snazzy presentation tool for upper management.
Users are roughing out their production and packaging lines
on screen to gain insight into the dynamics of their lines
and where and why bottlenecks occur.
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ExtendSim Helps Contractor Save Money |
IIE Solutions
December 1996
energy resources,
government, oil production, supply chain |
Project undertaken
by the Department of Energy Strategic Petroleum Reserve (SPR)
to reengineer its supply chain to reduce expenses, decrease
need-fulfillment time, and improve the storage and dissemination
of information.
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SoSE Modeling and Simulation Approaches to Evaluate Security
and Performance Limitations of a Next Generation National
Healthcare Information Network (NHIN-2) |
Elliot Sloane, Thomas
Way, Vijay Gehlot, Anany Levitin, and Robert Beck
Villanova University
Presented at the IEEE System
of Systems Conference, San Antonio, Texas, April 16-18,
2007 |
|
Discrete Event Modeling of
CD4+ Memory T Cell Generation
|
Martin S. Zand, Benjamin
J. Briggs, Anirban Bose, and Thuong Vo
The Journal of Immunology
2004 |
Studies
of memory T cell differentiation tend to be hampered by a lack
of quantitative models to test hypotheses in silico before
in vivo experimentation. Using Extend, researchers from the
Nephrology Unit and Department of Surgery at the University
of Rochester Medical Center in Rochester, New York built
a model of CD4+ memory T cell generation capable of tracking
individual lymphocytes.
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Discrete Event Simulation of
Emergency Department Activity: A Platform for System-level
Operations Research |
Lloyd G. Connelly, PhD
and Aaron E. Bair, MD
Journal of Academic Emergency Medicine
November 2004 |
Explores
the potential of discrete event simulation (DES) methods to
advance system-level investigation of emergency department
(ED) operations. To this end, the
authors describe the development and operation of Emergency
Department SIMulation (EDSIM), a new platform for computer
simulation of ED activity at a Level 1 trauma center. The authors
also demonstrate one potential application of EDSIM by using
simulated ED activity to compare two patient triage methods.
|
Hypothalamic-pituitary-adrenal Axis Modeling |
| Children's Hospital Informatics
Program |
This
paper describes the construction of a computer model
that simulates the hypothalamic-pituitary-adrenal axis
(HPA axis) regulation of cortisol production.
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Reengineering Healthcare
Faculty, students apply industrial methods to medical clinic |
Drs. Suresh Chand and Herb Moskowitz
Krannert Magazine
Fall 2006
|
Krannert
professors Suresh Chand (left) and Herb Moskowitz (right) are
leading a project team that uses management principles to increase
the efficiency of healthcare delivery. What began as an MBA
class project at Purdue University’s Krannert School
of Management is now applying factory
management techniques to a medical clinic, ultimately improving
productivity and quality. The student-faculty team’s
approach to improving healthcare clinic operations is, of necessity, “multipronged.” Ultimately,
the research applies the principles of engineering, management,
science, and information technology to improve the delivery
of healthcare to consumers.
 |
Simulating Six Sigma Improvement Ideas for a Hospital
Emergency Department |
Martin J. Miller, David
M. Ferrin (Business Prototyping Inc.), and Jill M. Szymanski
(Baptist Health South Florida)
Winter Simulation Conference 2003 |
A
large hospital in southeast United States utilized simulation
to aid project leaders in advancing to the next level of sophistication
with Six Sigma. The project produced an ongoing,
workable model from which potential process improvements
in their Emergency Department (ED) were simulated. Project
leaders tested several scenarios in the ED Simulation to quantify
their value proposition. The simulation model also enabled
the hospital to test design ideas of a planned new facility.
|
SoSE Modeling and Simulation Approaches to Evaluate Security
and Performance Limitations of a Next Generation National
Healthcare Information Network (NHIN-2) |
Elliot Sloane, Thomas
Way, Vijay Gehlot, Anany Levitin, and Robert Beck
Villanova University
Presented at the IEEE System
of Systems Conference, San Antonio, Texas, April 16-18,
2007 |
|
The
Use of Simulation Modeling in Healthcare Planning
Ambulatory Surgery Unit |
Winter Simulation Conference
2004
Susan O'Hara, RN, MPH (O'Hara HealthCare Consultants),
Dave Krahl (Imagine That Inc) and Mark Sullivan, AIA, NCARB
(Mark Sullivan Architects) |
This
case study demonstrates the value of simulation modeling
in the healthcare architecture design of a new ambulatory
surgery unit. The simulation developed explores the relationship
between the number of operating rooms and recovery beds,
the number of cases and the phases of recovery, bed capacity,
staffing, and waiting room seat requirements as each affected
the design. Model results allowed time for variations in
the design to meet the client's needs before the project
was built. Furthermore, the simulation shows the positive
outcome of combining the experience of three professional
disciplines: healthcare planning, architecture, and simulation
modeling for nurses, doctors and patients of the new ambulatory
surgery unit.
|
Using Simulation to Improve
the Patient Pre-admission Testing Design Process |
Susan O'Hara, RN MPH
(O'Hara HealthCare Consultants), Mark Sullivan, AIA,
NCARB (Mark Sullivan Architects) and Henry Bell (Smoky
Mountain Simulation Services)
Winter Simulation
Conference 2004 |
Simulation
modeling is a tool of hospital-wide system process change with
a focus on improving patient satisfaction through a better
clinical process. Some of the improvements, based on existing
systems, include decreased delays, better healthcare staff
utilization and tailored scheduling. In this part
2 of 2 perioperative case studies (part 1: Ambulatory
Surgery Unit), the experiences of three distinct, yet complimentary
professions are combined and opitimized: nursing/healthcare
planning, architecture, and simulation engineering to create
a better way to provide a clinical service in a newly designed
healthcare space. Complete paper to be posted soon.
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Flow architecture simulation: a powerful approach to
buffer dimensioning in high-speed packaging lines |
Ricardo Rodríguez
& Rosana Marino,
S&T - Servicio y Tecnología S.A. |
Pilot
experience in the adoption of performance
simulation approach to design, redesign, and acquisition
of bottling lines. Discusses the management of huge bottling
resources of a company: more than 36 lines in 12 factories,
in 6 countries, with an aggregated investment value of $ 200
million, occupying more than a thousand people and producing
250 million cases a year of 300 different SKUs.
|
Inventory Modeling Yields Significant Cycle-Time Improvements |
Dr. Donald W. Collins
Solid State Technology
January 1999 |
Simulation
of a wafer fabrication line to assist in the meeting
of delivery schedules, reducing product cycle times, increasing
product yield and throughput, optimizing equipment utilization,
and increasing confidence for on-time delivery and profits.
|
A Multi-Echelon Systems’ Simulation Model For Repairable
and Consumable Items Management: A Case Study |
M. Elisa Cunha, Dep.
Ciências e Tecnologias, Univ. Autónoma de
Lisboa; A. Paula Barbosa Póvoa, Centro de Estudos
de Gestão; & A. Assis Lopes, Dep. Economia
e Gestão, Univ. Lusíada de Lisboa, Portugal
POMS 16th Annual Conference
May 2005 |
Inventory
management of multi-echelon repairable item structures have
been largely studied. Restrictions on its applications to real
case problems were difficult to overcome. To surpass some of
these limitations, the authors used ExtendSim to create a simulation
model that not only examines a multi-echelon structure system,
but also permits the explicit consideration of a hierarchical
structure for repairable and consumable items. Model results
balance inventory policy which guarantees a certain level of
service accounting for operations occurrence and repairs conditions.
 |
Simulation of Inventory Control System for Supply Chain
"Producer - Wholesaler - Client" in ExtendSim Environment |
Eugene Kopytov and Aivars Muravjovs
Transport and Telecommunication Institute, Riga, Latvia
presented at the 2011 European Conference on Modelling and Simulation, Kraków, Poland
inventory control, supply chain |
An ExtendSim model of a two-level
inventory control system for a homogenous product is examined in this report. The model includes
stocks showing both the wholesaler's and customers'
warehouses, each characterized by a random demand for
product and random time of product delivery.
The completed model could be used for examining
dynamics of the stocks' level at the warehouses of the
customers and the wholesaler. It could also be used to search for an
optimal decision for a company having its own
wholesale warehouse and a network of its own
enterprises-customers. The future plan is investigation
of different variants of wholesaler's ordering policy.
| Learn more about the inventory control system here. |
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Tools of Monte Carlo Simulation in Inventory Management Problems |
Jacek Zabawa and Bolena Mielczarek,
Institute of Industrial Engineering and Management at
Wroclaw University of Technology
presented at the 21st EUROPEAN Conference oon Modelling and Simulation ECMS 2007
cost analysis, inventory management, Monte Carlo method, optimization, supply chain design |
This paper compares the use of a spreadsheet vs. ExtendSim to create Monte Carlo simulations to manage inventory and design a supply chain. Models created were optimized to find the minimal inventory cost.
 |
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|
Improving Distribution Center
Operations Through Simulation At Crutchfield Corporation |
Paul G. Sherland, Rust
Management Technology, LLC and David Luria, Crutchfield
Corporation
Presented at the Winter
Simulation Conference 2004 |
Working as a team, Crutchfield Corporation, a major consumer
electronics catalog and Internet retailer, and Rust Management
Technology used Extend and ExpertFit to develop and validate
a distribution center process simulation using Six Sigma techniques.
Using insights developed through the simulation, Crutchfield
Corporation estimates that it will save 15 to 20 times the
cost of the project in the first year after deployment. Paper
is currently not available online.
|
A Lean Analysis Methodology Using Simulation |
Jim Curry, OpStat Group,
Inc.
SME Technical Paper
March 2007 |
This
paper presents a case study where simulation was used
to convert from a manufacturing resource planning (MRP) based
push process to a demand-driven pull process in a single
plant operation factory floor.
 |
Lean Simulation Models |
Jim Curry, OpStat Group,
Inc.
Presented at the Automated
Lean & Quality Resource Center at EASTEC, May 25, 2006 |
Lean
Simulation Models introduces the use of simulation models
as essential tools for lean programs to test alternative
solutions before implementing them. Mr. Curry highlights
benefits of using Extend and includes screenshots of numerous
sample models.
 |
Simulating Six Sigma Improvement Ideas for a Hospital
Emergency Department |
Martin J. Miller, David
M. Ferrin (Business Prototyping Inc.), and Jill M. Szymanski
(Baptist Health South Florida)
Winter Simulation Conference 2003 |
A
large hospital in southeast United States utilized simulation
to aid project leaders in advancing to the next level of sophistication
with Six Sigma. The project produced an ongoing,
workable model from which potential process improvements
in their Emergency Department (ED) were simulated. Project
leaders tested several scenarios in the ED Simulation to quantify
their value proposition. The simulation model also enabled
the hospital to test design ideas of a planned new facility.
 |
Simulation Modeling in Lean Programs |
Jim Curry
OpStat Group, Inc.
Presented at APICS
May 2006 |
Simulation
Modeling in Lean Programs is a good overview paper on
the use of Extend in lean manufacturing. Defines simulation
and highlights a few areas where it can be most valuable.
 |
Successful Use of Simulation as a Tool in a Lean Six Sigma Program |
Bruce Sawyer, Johnny Muñoz, and Jim Curry
Pharmaceutical Engineering
May/June 2010 |
As part of its process excellence program, in 2005, Johnson & Johnson commissioned the building of a simulation model to examine current operations and develop solutions for the future for one of its large pharmaceutical plants. This paper describes how simulation evolved from improvement and capacity projects to the ongoing planning and management process.
The tool developed by ExtendSim Consultant The OpStat Group, was not intended to be a one-time project, but rather a short/mid/long term capacity planning and continuous improvement tool. Since the model's inception, as in most facilites, options were continually being considered for the suppply chain network.The work stream mirrored by the ExtendSim model is one, if not the largest for this technology in the J&J network and is usually key to any network decisions. It has become central to plant management decision-making.
Ultimately, significant benefits in delivering positive change at Johnson & Johnson ensued, including:
 |
Better utilization of personnel by not squandering their time on projects that would not deliver expected results. Without adding staff, J&J was working smarter by using the tool to pre-test process change. |
 |
Accelerated delivery of value-added projects that improved cycle time, throughput, and inventory by assisting in the selection of lean techiques and parameters to achieve optimum solutions across combined upstream and downstream operations. |
 |
Improved accuracy and timeliness of planning information for plant and supply chain management to evaluate options for sourcing and capacity within the plant and across the supply chain. |
 |
 |
 |
Engine
Maintenance
Systems Evaluation
(EnMasse)
A User's Guide |
Prepared for the
United States Air Force by Mahyar A. Amouzegar &
Lionel A. Galway
RAND Corporation
released for unlimited distribution 2003
logistics, military, resource allocation |
This report is a user's guide for the Engine Maintenance Systems
Evaluation (EnMasse). EnMasse is a simulation model built in
ExtendSim and used in the analysis of alternative Jet Engine
Intermediate Maintenance (JEIM) policies.
The result of the policy
analysis conducted using EnMasse is reported in a companion document, Supporting Expeditionary Aerospace Forces: Alternatives for
Jet Engine Intermediate Maintenance, MR-1431-AF, 2002, ISBN 978-0833031037.
The goal of this analysis was to evaluate several alternatives for
accomplishing JEIM support. Closely allied to maintenance policy
are the maintenance structures within which these policiesoperate
both in peace and war.
 |
Modeling and Simulation Support for the Standing Joint
Force Headquarters Concept |
Susan Hutchins, Gordon
Schacher, John Looney, Jack Jensen, John Osmundson, and
Shelley Gallup from the Naval Postgraduate School; James
Dailey and Steven Saylor from The Boeing Company
10th International Command
and Control Research & Technology Symposium
May 2005 |

Boeing and the Naval Postgraduate School (NPS) developed an
Extend model of an organizational concept called Standing Joint
Forces HQ (SJFHQ) being developed at the U.S. Joint Forces
Command (JFCOM). The modeling objective was to measure personnel
utilization and organizational process efficiency. Here is
the NPS
final report and an abbreviated
presentation given at a public command and control conference.
The final report contains a lot of information about the actual
Extend model developed.
 |
 |
|
Fruit of the Vine |
CIO Magazine
September 15, 2000 |
Due
to the complexity and diversity with which wines are produced,
there's an incredible need to track the numerous variables
for this process. Plus, strict state laws regarding the production
and sale of alcohol requires vintners to trace everything from
the sugar content of the grapes right down to the heritage
of the grapes that contribute to each bottle of wine. This
article summarizes the wine industry's adoption of IT in
a number of creative ways, including its use of simulation.
|
Improving Distribution Center
Operations Through Simulation At Crutchfield Corporation |
Paul G. Sherland, Rust
Management Technology, LLC and David Luria, Crutchfield
Corporation
Presented at the Winter
Simulation Conference 2004 |
Working as a team, Crutchfield Corporation, a major consumer
electronics catalog and Internet retailer, and Rust Management
Technology used Extend and ExpertFit to develop and validate
a distribution center process simulation using Six Sigma techniques.
Using insights developed through the simulation, Crutchfield
Corporation estimates that it will save 15 to 20 times the
cost of the project in the first year after deployment. Paper
is currently not available online.
|
A Lean Analysis Methodology Using Simulation |
Jim Curry, OpStat Group,
Inc.
SME Technical Paper
March 2007 |
This
paper presents a case study where simulation was used
to convert from a manufacturing resource planning (MRP) based
push process to a demand-driven pull process in a single
plant operation factory floor.
 |
Modeling and Simulation of LED Manufacturing Process with ExtendSim |
Yinhui Ao and Zhenxin Wu, Faculty of Mechanical and Electrical Engineering, Guangzdong University of Technology, Guangzhou, China
Applied Mechanics and Materials - Volume 109: Emerging Systems for Materials, Mechanics and Manufacturing
October 2011 |
LED (Light Emitting Diode) has many excellent features as a new lighting device and is now widely used. This paper introduces the structure and light-emitting principle of LED and explains the LED manufacturing process, dynamically showing it with FLASH CS. An LED processing line is modeled and simulated through the dynamic software ExtendSim. The simulation result is analyzed and processing line balanced. Ultimately, throughput is improved with simulation.
| Access paper |
 |
 |
Simulation Model Analysis of AMHS with Area Elevators
for an 8 inch Wafer FAB |
Dr. Donald W. Collins,
Luc DArcy Collins, and Bob Franklin
April 2002 |
This
paper describes the logic and assumptions used in building
a simulation model of an Automated Material Handling System
(AMHS) for an eight inch Wafer FAB. The model includes the
ability to make changes to the area stocker layout, number
of area stockers, number of loops, number of cars, and/or
the number of Lot moves. This model is used to determine
if the Area Stockers can handle the quantities of Lots per
hour required by From-To-Table
"customer" requirements.
|
Simulation's Strength |
Mark Toner
TechNews
May/June 2002 |
In Simulation's Strength,
Extend helped a print publisher save hundreds of thousands
of dollars by pointing out the optimal amount of equipment
needed for a large-scale publishing operation.
|
Virtual Engineering's New Frontier |
Kevin T. Higgins
Food Engineering Magazine
August 2001 |
Packages
that accurately emulate the hybrid processes that characterize
food and beverage manufacturing are making simulation more
than just a snazzy presentation tool for upper management. Virtual
Engineering's New Frontier describes users roughing out
their production and packaging lines on screen to gain insight
into the dynamics of their lines and where and why bottlenecks
occur.
 |
 |
 |
Engine
Maintenance
Systems Evaluation
(EnMasse)
A User's Guide |
Prepared for the
United States Air Force by Mahyar A. Amouzegar &
Lionel A. Galway
RAND Corporation
eleased for unlimited distribution 2003
logistics, military, resource allocation |
This report is a user's guide for the Engine Maintenance Systems
Evaluation (EnMasse). EnMasse is a simulation model built in
ExtendSim and used in the analysis of alternative Jet Engine
Intermediate Maintenance (JEIM) policies.
The result of the policy
analysis conducted using EnMasse is reported in a companion document, Supporting Expeditionary Aerospace Forces: Alternatives for
Jet Engine Intermediate Maintenance, MR-1431-AF, 2002, ISBN 978-0833031037.
The goal of this analysis was to evaluate several alternatives for
accomplishing JEIM support.Closely allied to maintenance policy
are the maintenance structures within which these policiesoperate
both in peace and war.
Click here for the EnMasse report.
 |
MARSOC CSS Study |
Matt Aylward
February 17, 2009
logistics, military, resource allocation |
By
assuming existing structure from 1st and 2nd Force Reconnaissance
Companies, MARSOC was able to initiate operational deployments
of company-sized elements a little more than one year after
establishment of the Command. In addition, deployments
by the Foreign Military Training Unit (FMTU), re-designated
as the Marine Special Operations Advisory Group (MSOAG) have
continued and are increasing in terms of locations, duration
and frequency.
While supporting an expanding range of deployments and establishing
the structure to recruit, screen, assess, select and train
operators, MARSOC has also confronted the challenge of developing
an appropriately sized logistic capability. In the near
term, this capability must support deployments of 14 to 54
operators, ranging from six weeks to six months, while respecting
a 1:2 dwell time. While the Special Operations Forces
Support Activity (SOFSA) provides complete support to all SOF-specific
equipment, the Marine Corps must support the forces and equipment
it provides to SOCCOM.
| Go to Final Report Wiki |
 |
| Download Final Report |
 |
| Download ExtendSim model files |
 |
In less than two years, MARSOC will reach Fully Mission Capable
(FMC) status. At that point, the Command must be able to support
deployments of battalion-sized elements, organized to function
as Joint Special Operations Task Force Headquarters (JSOTF
HQ).
During the transition period from IOC to FOC, much of the
operational effort will be focused on support to CENTCOM in
OIF and OEF. After 2010, the proportion of deployments
to austere theaters will increase; significantly increasing
the demands on the Command’s organic logistics capability.
 |
Model-based Green Gun Propellant |
Naval Defense Center
for Environmental Excellence
December 2003 |
The
Indian Head Division Naval Surface Warfare Center (IHD/NSWC)
contracted the National Defense Center for Environmental Excellence
(NDCEE) to develop a process and environmental cost-analysis
simulation for gun propellant processing. Using Extend, they
built a model specific to the extrusion of both solvent and
solventless thermoplastic elastomer (TPE) propellants. This
model accurately predicts the cost impacts of alternative
processes before implementation can be initiated.
 |
Modeling and Simulation Support for the Standing Joint
Force Headquarters Concept |
Susan Hutchins, Gordon
Schacher, John Looney, Jack Jensen, John Osmundson, and
Shelley Gallup from the Naval Postgraduate School; James
Dailey and Steven Saylor from The Boeing Company
10th International Command
and Control Research & Technology Symposium
May 2005 |

Boeing and the Naval Postgraduate School (NPS) developed an
Extend model of an organizational concept called Standing Joint
Forces HQ (SJFHQ) being developed at the U.S. Joint Forces
Command (JFCOM). The modeling objective was to measure personnel
utilization and organizational process efficiency. Here is
the NPS
final report and an abbreviated
presentation given at a public command and control conference.
The final report contains a lot of information about the actual
Extend model developed.
 |
 |
|
Extend 6 |
Dale Farris, Vice President
Golden Triangle PC Club
January 2005 |
"Extend
is one of the most powerful and sophisticated software programs
I have worked with in a long time." reports Dale Farris,
VP of the Golden Triangle PC Club. In this thorough review
of Extend 6, Mr. Farris highlights some of the features
and advantages of using Extend.
|
Extend-ing Simulation |
IIE Solutions
G. Allen Pugh
February 2001 |
Dean
of engineering, technology, and computer science at Indiana
University-Purdue University offers his
point of view on Extend.
 |
Moving Up the CMMI Capability and
Maturity Levels Using Simulation |
David M. Raffo, PhD and
Wayne Wakeland, PhD, Carnegie Mellon University
Software Engineering Institute
January 2008 |
This
report shows how process simulation modeling (PSIM) can
help companies improve processes and achieve higher levels
of process maturity and capability as called for by the Capability
Maturity Model® Integration (CMMI®)1 [SEI 2006].
CMMI was developed by a team consisting of members
from industry, government, and the Software Engineering Institute
(SEI).This report is aimed at practitioners, especially software
development project managers, and researchers studying software
development processes. The report describes a variety of PSIM
applications and discusses how PSIM has helped organizations
to improve their implementations of CMMI areas toward higher
levels of process capability, maturity and performance.
|
Simulation Concepts |
Bob Diamond
Imagine That Inc. |
General
introductory article on terms used in simulation and
the benefits of using simulation.
|
Software Review: Extend Simulation
Software |
Jayant M. Modak
Current Science Online
March 25, 1999 |
In this
review of Extend 4 written in 1999, the author highlights
numerous Extend features which facilitate model building.
The pricing, system requirements for Extend, and package
names are outdated, but most of the remainder of his review
is still valid (with the exception of features added in later
versions of ExtendSim and Extend which merely add to its
appeal).
 |
Tools of Monte Carlo Simulation in Inventory Management Problems |
Jacek Zabawa and Bolena Mielczarek,
Institute of Industrial Engineering and Management at
Wroclaw University of Technology
presented at the 21st EUROPEAN Conference oon Modelling and Simulation ECMS 2007
cost analysis, inventory management, Monte Carlo method, optimization, supply chain design |
This paper compares the use of a spreadsheet vs. ExtendSim to create Monte Carlo simulations to manage inventory and design a supply chain. Models created were optimized to find the minimal inventory cost.
 |
 |
 |
Implementation of Simulation for Network Service
Delivery Point Capacity Analysis |
Tiffany Jill Harper
A thesis submitted in partial fulfillment
of the requirements for the degree of
Master of Science in Engineering,
Wright State University, 2008 |
The United States Air Force, in accordance with the Department of Defense's mission to
modernize its processes, systems, and information flows, began an effort to replace
legacy systems with two Enterprise Resource Planning (ERP) systems (USDoD, 2007a).
Nova Technology Solutions (NovaTech), an Information Technology (IT) and Analytics
firm, recognized the Air Force's need for a repeatable, reliable, tool to aid decisionmaking
during the planning, installation, and sustainment of these ERP systems, thus
proposing the use of modeling and simulation. ExtendSim was used to create a simple simulation model to analyze the impact of ERP
increased workload on network performance, specifically at the Air Force Service
Delivery Points (SDPs).
Results from the NovaTech model show that a 15%
increase in current workload, or current network traffic, will cause a 250% increase in
end-user response time (Fitzgerald & Harper, 2008), while the model used for Ms. Harper's thesis
showed a 98%, 209%, and 352% increase in response time when the current workload is
increased by 10%, 20%, and 30%, respectively. In an experiment investigating the impact
of capacity expansion in the model with the double resource SDP, it was determined that
for a 30% increased workload a 42.5% increase in SDP bandwidth capacity at the base
hosting the application server resulted in a 75% decrease in average end-user response
time during the peak traffic hour.
Tiffany Jill Harper
A thesis submitted in partial fulfillment
of the requirements for the degree of
Master of Science in Engineering,
Wright State University, 2008
 |
 |
 |
Multiobjective Design of Work-In-Process
Buffer for Scheduling Repetitive Building Projects |
Vicente González,
L.F. Alarcón, and K. Molenaar
Automation in Construction
July
18, 2008
keywords: buffering,
evolutionary strategies, lean production, multiple objective
analysis, simulation–optimization
models, work-in-process |
Variability
in production is one of the largest factors that negatively
impacts construction project performance. A common construction
practice to protect production systems from variability is
the use of buffers (Bf). Construction practitioners and researchers
have proposed buffering approaches for different production
situations, but these approaches have faced practical limitations
in their application.
In Multiobjective
Design of Work-In-Process Buffer for Scheduling Repetitive
Building Projects, a multiobjective analytic model (MAM)
is proposed to develop a graphical solution for the design
of Work-In-Process (WIP) Bf in order to overcome these practical
limitations to Bf application, being demonstrated through
the scheduling of repetitive building projects. Multiobjective
analytic modeling is based on Simulation–Optimization
(SO) modeling and Pareto Fronts concepts. Simulation–Optimization
framework uses Evolutionary Strategies (ES) as the optimization
search approach, which allows for the design of optimum WIP
Bf sizes by optimizing different project objectives (e.g.,
project cost, time and productivity). The framework is tested
and validated on two repetitive building projects. The SO
framework is then generalized through Pareto Front concepts,
allowing for the development of the MAM as nomographs for
practical use. The application advantages of the MAM are
shown through a project scheduling example. Results demonstrate
project performance improvements and a more efficient and
practical design of WIP Bf. Additionally, production strategies
based on WIP Bf and lean production principles in construction
are discussed.
Note: This paper was made
possible with the help of an ExtendSim
Research Grant for the final project
of Vicente González in
obtaining his PhD in Construction Management from Pontificia
Universidad de Católica de Chile.
 |
Download final report (664
KB): "Work-In-Process Buffer Design Methodology
for Scheduling Repetitive Building Projects" by
Vicente González and Luis F. Alarcón |
 |
Download Extend OR 6 model files (5.7
MB). You may view these models in ExtendSim or download
the ExtendSim Demo. |
|
Flow architecture simulation: a powerful approach to
buffer dimensioning in high-speed packaging lines |
Ricardo Rodríguez
& Rosana Marino,
S&T - Servicio y Tecnología S.A.
2001 |
Pilot
experience in the adoption of performance
simulation approach to design, redesign, and acquisition
of bottling lines. Discusses the management of huge bottling
resources of a company: more than 36 lines in 12 factories,
in 6 countries, with an aggregated investment value of $ 200
million, occupying more than a thousand people and producing
250 million cases a year of 300 different SKUs.
 |
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 |
 |
 |
A Diffusion Approximation for
a GI/GI/1 Queue with Balking or Reneging |
Amy R. Ward (School of Industrial
and Systems Engineering, Georgia Institute of Technology)
and
Peter W. Glynn( Department of Management Science & Engineering,
Stanford University)
Queueing Systems: Theory and Applications archive
August 2005
keywords:
GI/GI/1-GI queue, Ornstein-Uhlenbeck process, balking,
deadlines, impatience, reflected diffusion, regulated
diffusion, reneging |
Consider
a single-server queue with a renewal arrival process and generally
distributed processing times in which each customer independently
reneges if service has not begun within a generally distributed
amount of time. A
Diffusion Approximation for a GI/GI/1 Queue with Balking or
Reneging establishs
that both the workload and queue-length processes in this system
can be approximated by a regulated Ornstein-Uhlenbeck (ROU)
process when the arrival rate is close to the processing rate
and reneging times are large. This paper further shows that
a ROU process also approximates the queue-length process, under
the same parameter assumptions, in a balking model. This balking
model assumes the queue-length is observable to arriving customers,
and that each customer balks if his or her conditional expected
waiting time is too large.
 |
 |
 |
Integrating Process Simulation and Reliability Models |
Ioana Rus, Fraunhofer
Center for Experimental Software Engineering and James
Collofello, Arizona State University
CrossTalk - The Journal of Defense Software Engineering |
The
authors created a prototype simulation model of the dynamics
of defect evolution (introduction, detection, and removal)
and of the process factors that influence it throughout the
entire development lifecycle of a software product. The simulation
model presented is a tool that supports reliability prediction
as well as cost and schedule estimation. It helps the user
to forecast the impact of different reliability practices not
only on software reliability (effectiveness), but also on cost
and development time (efficiency). This
article describes the model created and presents a hypothetical
example illustrating how an organization could use the simulation
tool to make decisions regarding reliability strategies.
 |
 |
|
Integrated Resource Planning Model (IRPM) |
Reid Kress, Richard
Rinehart of Y-12 National Security Complex andSimulation
Dynamics, Inc.
Presented at Winter Simulation
Conference 2004 |
PowerPoint
presentation of a decision support tool used for long-term,
rough-cut resource and capacity planning. IRPM evaluates
the impact of rapidly changing schedules, variable budgets,
and changing resource bases (i.e., personnel, equipment, and
facilities and their effects on schedule performance, projected
cost, and resource utilization).
 |
 |
 |
Evaluating the Impact of Introducing RFID Technology in Manufacturing Systems Using Simulation
|
|
Aly Mohamed Owida, Khaled S. El-Kilany, and Aziz E. El-Sayed from the
Department of Industrial and Management Engineering, College of Engineering and Technology,
Arab Academy for Science, Technology, and Maritime Transport (AASTMT), Alexandria, Egypt
Presented at the 41st International Conference on Computers and Industrial Engineering 2011 |
This research was subsidized by an ExtendSim Research Grant
Radio frequency identification (RFID) technology has significant impact on product tracking and
identification in manufacturing systems. Most of the business cases that implement the RFID technology
in their operations have achieved various benefits. RFID technology can reduce the operating errors that
affect the efficiency of the operations which results in improving different performance measures such as
cycle time, throughput, work-in-process, resources utilization, and average waiting time in queues. In
addition, several benefits such as improved items monitoring, lower lead times, and better inventory
control can be achieved by introducing RFID technology. Recent developments in RFID technology and
other supporting technologies have created opportunities for real-time traceability and better visibility in
shop floor operations.
This paper investigates the effectiveness of introducing RFID technology in
tracking and identification processes for products flow in a job shop manufacturing facility. A leading
furniture manufacturer in Egypt has been selected as a case study. The manufacturer produces a large
number of customized furniture products. Errors in tracking and identification usually occur due to the
large number of products present on the shop floor. Introduction of radio frequency identification
technology at different stages of manufacturing is proposed to overcome these errors. Different
simulation models have been developed for the post-assembly processes in the facility. These models have
been developed with an intent to capture all the features that characterize a real furniture manufacturing
facility. Simulation is used to assess the impact of introducing the RFID technology on a number of
performance measures. Analysis and comparison of simulation results for the base and proposed models
show that RFID implementation can improve the overall performance of the facility.
| Download paper |
 |
Download model files
(created in ExtendSim 7 so can be viewed in either 7 or 8) |
 |
 |
 |
 |
When Close is Better Than Optimal --
Combining simulation and stochastic optimization for better risk managment |
Doug Samuelson
OR/MS Today
December 2010
general simulation, risk management |
OR/MS Today is a publication provided as a benefit to INFORMS members. Along with a few other simulation tools, the article "When Close is Better Than Optimal" featured in the December 2010 issue of OR/MS Today mentions ExtendSim as a valuable tool simulation tool.
An excerpt from the article:
"This brings us to ExtendSim, formerly called just Extend, which this reporter regards as the closest to the overal capability at this time. ExtendSim has the ease of learning and use and the robust user base to stay in this market, good animation features, and full integration with data input, via spreadsheets or from some database packages, and fitting probability distribution to these inpt data asets. The latest version also includes a Scenario Manager that tracks changes in inputs and associated output files. It creates a record of runs and results and thereby supports a general experimental management activity. This also facilitates communication with more advanced, full-featured experimental design routines...."
Click here to become an INFORMS member and read the remainder of the article.
 |
 |
|
Discrete Event Simulation of
Emergency Department Activity: A Platform for System-level
Operations Research |
Lloyd G. Connelly, PhD
and Aaron E. Bair, MD
Journal of Academic Emergency Medicine
November 2004 |
Explores
the potential of discrete event simulation (DES) methods to
advance system-level investigation of emergency department
(ED) operations. To this end, the
authors describe the development and operation of Emergency
Department SIMulation (EDSIM), a new platform for computer
simulation of ED activity at a Level 1 trauma center. The authors
also demonstrate one potential application of EDSIM by using
simulated ED activity to compare two patient triage methods.
 |
Integrating Process Simulation and Reliability Models |
Ioana Rus, Fraunhofer
Center for Experimental Software Engineering and James
Collofello, Arizona State University
CrossTalk - The Journal of Defense Software Engineering |
The
authors created a prototype simulation model of the dynamics
of defect evolution (introduction, detection, and removal)
and of the process factors that influence it throughout the
entire development lifecycle of a software product. The simulation
model presented is a tool that supports reliability prediction
as well as cost and schedule estimation. It helps the user
to forecast the impact of different reliability practices not
only on software reliability (effectiveness), but also on cost
and development time (efficiency). This
article describes the model created and presents a hypothetical
example illustrating how an organization could use the simulation
tool to make decisions regarding reliability strategies.
|
Minimum Inventory Variability Dispatching Policies (MIVP)
- Cost &
Cycle Time Reduction |
Dr. Donald W. Collins
ASEE 2000 Conference
June 2000 |
This
paper illustrates the use of discrete event stochastic
simulation modeling to compare two scheduling (dispatching)
policies, first-in-first-out (FIFO), and Minimum Inventory
Variability Policies (MIVP), for machines in a factory. The
model developed observes and compares machine utilization,
records queue statistics, plots mean cycle time and mean
WIP, calculates production throughput, can push bottleneck
capacity to its limit, test setup rules and machine
controllers, try preventive maintenance schedules, and determine
personnel (operator) requirements.
 |
Unemployment Insurance Benefit
Processing Simulation |
John Jones, Project Leader,
W. Scott Nainis, Chief Technologist, Henry James, Executive
Director
UI Information Technology Support Center
January 2000 |
This
report documents a computer-based simulation of Unemployment
Insurance(UI) benefit processing developed by the Unemployment
Insurance (UI) Information Technology Support Center (ITSC)
under its Benefit System Modernization project. The Extend
model created for this project can be used to investigate
and evaluate various steps in processing UI initial claims
and customized for each state's individual requirements.
This report describes the basic structure of the computer-based
simulation, its operation, including methods to vary the
input parameters, methods to view the results of simulation,
and instructions on obtaining a free copy of the benefit
processing model.
 |
 |
 |
ExtendSim Technology: Scenario Management |
Dave Krahl
Presented at the Winter Simulation Conference - December 2011
scenario management |
Simulation models are typically built to obtain an understanding of the system dynamics and compare alternatives. ExtendSim’s Scenario Manager provides an easy interface to evaluate different model configurations and explore the effects of model parameters. Scenario management provides for a systematic, controlled approach to the investigation of a system or process. Among other things, it can be used for problem solving ("what are the main factors contributing to the problem"), parameter design ("how well does the system/process perform given specified factors"), and robustness studies (what is the best configuration of factor values to maximize/minimize variations in response".) Thus it has a very broad application across all disciplines.
 |
 |
 |
The ABCs of Simulation Practice |
Jerry Banks and Randall
R. Gibson
Analytics Magazine,
Spring 2009
definition,
general simulation article, terms |
Letter
by letter, the authors summarize
26 of what they consider to be important
components for applying knowledge
and judgment to simulation problems. They do not
claim that these are “the” 26
components. Other simulation analysts
could have another set, or they could
have multiple components for one letter
of the alphabet.
 |
Moving Up the CMMI Capability and
Maturity Levels Using Simulation |
David M. Raffo, PhD and
Wayne Wakeland, PhD, Carnegie Mellon University
Software Engineering Institute
January 2008 |
This
report shows how process simulation modeling (PSIM) can
help companies improve processes and achieve higher levels
of process maturity and capability as called for by the Capability
Maturity Model® Integration (CMMI®)1 [SEI 2006].
CMMI was developed by a team consisting of members
from industry, government, and the Software Engineering Institute
(SEI).This report is aimed at practitioners, especially software
development project managers, and researchers studying software
development processes. The report describes a variety of PSIM
applications and discusses how PSIM has helped organizations
to improve their implementations of CMMI areas toward higher
levels of process capability, maturity and performance.
 |
Roadmap To Success: Your First Simulation Model |
Robin Clark (The QMT Group) and David Krahl (Imagine That Inc.)
Presented at the Winter Simulation Conference - December 2011
model building, selecting simulation software |
Success in your first simulation model is crucial for the overall prospects of a new simulation program. This paper outlines the building of your first simulation model with emphasis on the overall process and what it takes to be a successful model builder.
 |
 |
 |
Are We Nothing
More than a Pair of
Socks at Walmart? |
Gray McQuarrie
The PCB Magazine - August 2011
cost analysis, cycle time, design of experiments, FAB operations, manufacturing |
 Competition from China can be daunting. How can high-tech manufacturers in the US compete with the lower product cost from manufacturers in China?
In this article, Mr. McQuarrie uses ExtendSim to model a high-density complex
fab plant to determine how much money the plant can make. From there, results are analyzed to better understand operations and work
collaboratively tomastermind how
to produce with higher yields and run product.
The video further describes the modeling process in ExtendSim.
|
Inventory Modeling Yields Significant Cycle-Time Improvements |
Dr. Donald W. Collins
Solid State Technology
January 1999 |
Simulation
of a wafer fabrication line to assist in the meeting
of delivery schedules, reducing product cycle times, increasing
product yield and throughput, optimizing equipment utilization,
and increasing confidence for on-time delivery and profits.
|
Minimum Inventory Variability Dispatching Policies (MIVP)
- Cost &
Cycle Time Reduction |
Dr. Donald W. Collins
ASEE 2000 Conference
June 2000 |
This
paper illustrates the use of discrete event stochastic
simulation modeling to compare two scheduling (dispatching)
policies, first-in-first-out (FIFO), and Minimum Inventory
Variability Policies (MIVP), for machines in a factory. The
model developed observes and compares machine utilization,
records queue statistics, plots mean cycle time and mean
WIP, calculates production throughput, can push bottleneck
capacity to its limit, test setup rules and machine
controllers, try preventive maintenance schedules, and determine
personnel (operator) requirements.
|
Simulation Can be FABulous |
IIE Solutions
December 1999 |
Simulation
study conducted by a Fortune 100 semiconductor manufacturer
to modify their operations.
 |
Simulation Model Analysis of AMHS with Area Elevators
for an 8 inch Wafer FAB |
Dr. Donald W. Collins,
Luc DArcy Collins, and Bob Franklin
April 2002 |
This
paper describes the logic and assumptions used in building
a simulation model of an Automated Material Handling System
(AMHS) for an eight inch Wafer FAB. The model includes the
ability to make changes to the area stocker layout, number
of area stockers, number of loops, number of cars, and/or
the number of Lot moves. This model is used to determine
if the Area Stockers can handle the quantities of Lots per
hour required by From-To-Table
"customer" requirements.
 |
Wafer Lot Release Policies Based on the Continuous and Periodic Review of WIP Levels
|
Khaled S. El-Kilany,
Department of Industrial and Management Engineering, College of Engineering and Technology,
Arab Academy for Science, Technology, and Maritime Transport (AASTMT), Alexandria, Egypt
Presented at the Industrial Engineering and Engineering Management (IEEM), 2011 IEEE International Conference. |
This research was subsidized by an ExtendSim Adopter University
"Wafer lot release policies based on the continuous and periodic review of WIP levels" evaluates the impact of different lot release policies on the performance of semiconductor wafer fabrication facilities (wafer fabs). Lot release policies presented in this work are based on continuous review and periodic review inventory control policies. Proposed policies can be considered as modifications to the well known CONstant Work-In-Process (CONWIP) method. Simulation of the Intel Mini-Fab model is used to compare the performance of the fab using the CONWIP method to using these proposed policies. Additionally, two different dispatching rules are used at the bottleneck station to evaluate its impact on the fab performance when combined with the release policies. Performance is measured using an overall efficiency measure to represent the changes that occur in both cycle time and throughput rate. The work shows that periodic WIP review can improve the performance of the fab; while, continuous WIP review will have the same effect of the CONWIP method.
| Access paper |
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Managing Service Systems with
an Offine Waiting Option and Customer Abandonment |
Vasiliki Kostami, Sriram
Dasu, and Amy R. Ward
Manufacturing & Service Operations Management
December 19, 2008
keywords: service operations, customer abandonment,
customer impatience, reneging, offline waiting, choice
models, heavy traffic |
Many
service providers offer customers the choice of either waiting
in a line, or going offine and returning at a dynamically determined
future time. The best known example is the FASTPASS® system
at Disneyland. To operate such a system, the service provider
must first make an upfront decision on how to allocate service
capacity between the two lines. Then, during system operation,
he must dynamically provide estimates of the waiting times
at both lines to each arriving customer. The estimation of
offine waiting times is complicated by the fact that some offine
customers do not return for service at their appointed time.
The paper Managing
Service Systems with an Offine Waiting Option and Customer
Abandonment shows
that when demand is large and service is fast, for any fixed
capacity allocation decision, the two-dimensional process tracking
the number of customers waiting inline and offine collapses
to one dimension, and characterize the one-dimensional limit
process as a reflected diffusion with linear drift.
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Download article |
The analytic
tractability of this one-dimensional limit
process allows to solve for the capacity allocation that minimizes
average cost, when there
are costs associated with customer abandonments and queueing.
It is further shown that in
this limit regime, a simple scheme based on Little's law to
dynamically estimate inline and
offline wait times is effective.
Note: This paper was made possible with
the help of an ExtendSim Research
Grant for the final project of Vasiliki Kostami
in obtaining his PhD in Operations Management from the University
of Southern California.
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ExtendSim Helps Contractor Save Money |
IIE Solutions
December 1996 |
Project undertaken
by the Department of Energy Strategic Petroleum Reserve (SPR)
to reengineer its supply chain to reduce expenses, decrease
need-fulfillment time, and improve the storage and dissemination
of information.
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Little Things Have the Power to Break Big DAMs |
Gray McQuarrie
The PCB Magazine - September 2012
metal finishing, scrap reduction, semiconductor manufacturing, supply chain |
 Does it really make sense to roll
the dice with an important customer order, just
because of the inherent unreliability of your metal
finishing operation? If so, it may be time for you to
change the game—today.
In the October 2012 issue of The PCB Magazine, Gray MacQuarrie, president of
Grayrock & Associates, introduces an ExtendSim model that could be used to illustrate cost to a business when a
worst-case scenario happens and how you could best handle the situation with your customer. Learn more.
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No DAM Extras…Like, Ever! |
Gray McQuarrie
The PCB Magazine - October 2012
metal finishing, scrap reduction, semiconductor manufacturing, supply chain |
 How we manage our scrap events
determines whether our business thrives or dies.
Consider a policy to start absolute-lot quantities,
which means, no extras, ever.
In the October 2012 issue of The PCB Magazine, Gray MacQuarrie, president of
Grayrock & Associates, uses ExtendSim to illustrate the option of restarting jobs
in which you start absolute-lot quantities—no
extras—even though this requires disciplined execution
and a tightly timed and reliable production
process. This option could make your operation
extremely profitable—if you can do it. Learn more.
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Optimization Models for Biofuel Logistic
Systems |
Ilmars Dukulis, Gints
Birzietis, Daina Kanaska
Latvia University of Agriculture
7th International Scientific
Conference on Engineering for Rural Development
biofuel, logistics,
supply chain, systems engineering |
 Biofuels
are transport fuels made from organic material. The most common
biofuels today are biodiesel (made from vegetable oils) and
bioethanol (made from sugar and starch crops). Research is
under way to commercialize “second-generation” production
techniques that can make biofuels from woody material, grasses,
and some additional types of waste. Biofuels have a unique
role to play in European energy policy. They are today the
only direct substitute for oil in transport that is available
on a significant scale.
This paper that was originally presented at the 7th
International Scientific Conference on Engineering for Rural
Development in May of 2008 in Jelgava, Latvia. It provides
a short overview of the strategies and action plans in production
and use of biofuels in Europe and Latvia. Then, existing
solutions in the
improvement of biofuel logistic systems are analyzed as well
as ExtendSim as a tool for the modeling of biofuel supply chains.
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Simulation Can be FABulous |
IIE Solutions
December 1999 |
Simulation
study conducted by a Fortune 100 semiconductor manufacturer
to modify their operations.
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Simulation's Strength |
Mark Toner
TechNews
May/June 2002 |
In Simulation's Strength,
Extend helped a print publisher save hundreds of thousands
of dollars by pointing out the optimal amount of equipment
needed for a large-scale publishing operation.
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Urban Transport Corridor Mesoscopic Simulation |
Mihails Savrasovs
Transport and Telecommunication Institute, Riga, Latvia
presented at the 2011 European Conference on Modelling and Simulation, Kraków, Poland
LOS
estimation, mesoscopic simulation, urban transport corridor |
This paper uses a
discrete rate approach to modeling in ExtendSim simulation
software for urban transport corridor simulation. Such mesoscopic traffic flow models should be understood
as models where traffic flow is described in a high
level of detail, but at the same time flow behaviour is presented at a low level of
description.
Since the
discrete rate approach is typically not used in the
transport area, this paper presents the
main techniques of model implementation using a
discrete rate approach and the application of this approach for
urban transport corridor simulation. The author concludes that development time of the
mesoscopic model is approximately 5 times less than a
development of the same microscopic model.
| Learn more about the urban transport project here. |
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Application of a Dynamic Model to the Simulation of the
Composting Process |
D.S.F. Neves, A.P.D.
Gomes, L.A.C. Tarelho, and M.A.A. Matos
Department of Environment and Planning, University of Aveiro,
Portugal
Presented at the Eleventh International Waste Management
and Landfill Symposium
October 2007 |

The
composting process applied to the treatment of biodegradable
waste materials is one of the most adequate ways to enhance
the environmental performance of the municipal solid waste
(MSW) management systems. In the European context where environmental
policies tend to encourage solid waste minimization and recycling,
home composting is an effective method to decrease the quantity
of MSW to be disposed. Home composting can be used for the
conversion of the organic fraction of household wastes to a
stable humus-like material (the compost).
This
paper presents a dynamic model that simulates the biological
composting process, applied to the organic fraction of the
municipal solid waste.
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Archive of Imagine That Inc. papers presented at past
Winter Simulation Conferences. Note:
Complete papers of presentations from more current conferencs can now be accessed from the INFORMS site at http://informs-sim.org/.
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2003 - Extend: An Interactive Simulation
Tool |
David Krahl
Winter Simulation Conference Proceedings
December 2003 |
The Extend
simulation environment provides the tools for all levels
of modelers to efficiently create accurate, credible, and
usable models. Extend’s design facilitates every phase
of the simulation project, from creating, validating, and
verifying the model, to the construction of a user interface
which allows others to analyze the system. Simulation tool
developers can use Extend’s built-in, compiled language,
ModL, to create reusable modeling components. All of this
is done within a single, self-contained software program
that does not require external interfaces, compilers, or
code generators.
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2001 - The Extend Simulation
Environment |
David Krahl
Winter Simulation Conference Proceedings
December 2001 |
Overview
of Extend 5 highlighting some of its industry firsts,
its functionality, and offering a few examples of its use.
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2000 - The Extend Simulation
Environment |
David Krahl
Winter Simulation Conference Proceedings
December 2000 |
Overview
of Extend 4 highlighting its advanced features and offering
a few examples of its use.
This
document presents an overview of the Extend 4 modeling
environment. It was presented at the Winter Simulation Conference
in 1999.
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1998 - Hierarchical Modular
Modeling in Discrete Simulation |
M. Pidd and R. Bayer
Castro
Dept. of Management Science, Lancaster University, UK
Winter Simulation Conference 1998 |
Describes hierarchy
and its benefits in building large discrete event models.
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1998 - Modeling with Extend |
Jim Rivera
Winter Simulation Conference 1998
December 1998 |
This
document presents an overview of the Extend 4 modeling
environment. It was presented at the Winter Simulation Conference
in 1998.
This
document presents an overview of the Extend 3 modeling
environment. It was presented at the Winter Simulation Conference
in 1997.
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